Course Details
Course Outline
5 days course
OBJECTIVES OF MAINTENANCE
- Definition of maintenance and asset management
- Challenges and objectives of maintenance
- The modern maintenance strategy
- Maintenance windows
- Maintenance methods
- Types of maintenance
- Classification of roles in the maintenance
- Customer service in maintenance
MODERN MAINTENANCE MANAGEMENT PRACTICE IN PERSPECTIVE
- Maintenance in the business process
- Evolution in maintenance management
- Reactive vs. Proactive maintenance
- World-class maintenance management
PREVENTIVE MAINTENANCE (PM)
- What is preventive maintenance?
- The importance of implementing a PM program
- Establishing schedules
- Breaking a facility into logical parts
- Developing an equipment list
- Developing equipment manuals
- Setting up inventory
- Understanding risks associated with a PM program
MAINTENANCE POLICIES AND LOGISTICS PLANNING
- Equipment classification and identification
- Document identification and classification
- Maintenance management policies
- Maintenance work prioritisation
- Maintenance logistics planning
FAILURE MANAGEMENT PROGRAMME DEVELOPMENT
- Failure Modes, Effects and Consequences
- Failure management policies
- Implementing failure management policies
- Corrective maintenance planning
- Logistic requirements planning
WORK SCHEDULING AND CONTROL
- Development of weekly master schedule
- Determine resource availability
- Determine equipment outage requirement
- Management of the forward workload (backlog)
- Weekly master schedule implementation
PLANNING, SCHEDULING, AND CONTROL OF MAJOR MAINTENANCE WOS AND SHUTDOWNS
- The unique challenge of maintenance shutdowns
- Importance of a clear scope definition
- Work Breakdown Structure (WBS)
- Methods for building an effective maintenance database
- Critical Path Method (CPM)
- Work order crashing
- Resource scheduling and levelling
PERFORMANCE MEASUREMENT, REPORTING AND ANALYSIS
- Information and control
- Management levels and information
- Performance indicators
- Workload performance indicators
- Planning performance indicators
- Effectiveness performance indicators
- Cost performance indicators
- Management reports
THE ROLE OF PLANNING IN PERFORMANCE IMPROVEMENT
- Maintenance as a business process
- Drawing learning from recurring maintenance tasks
- Reviewing planned maintenance
- Dealing with the productivity challenge
- Refining maintenance policies
- Capturing learning from inspection work
