Operational Excellence in the Process Industry training course

Operational Excellence in the Process Industry

Available Dates

Venue

Apr-03-2023

Madrid
Apr-10-2023

Istanbul
Apr-10-2023

Zurich
Apr-17-2023

Kuala Lumpur
Apr-17-2023

London
Apr-24-2023

Paris
Apr-24-2023

Istanbul
Apr-24-2023

London
May-08-2023

Singapore
May-08-2023

Paris
May-15-2023

Amsterdam
May-15-2023

Istanbul
May-22-2023

London
May-22-2023

Barcelona
May-29-2023

Istanbul
May-29-2023

Paris
May-29-2023

London
June-05-2023

Madrid
June-12-2023

Zurich
June-12-2023

Istanbul
June-19-2023

Kuala Lumpur
June-19-2023

London
June-26-2023

London
June-26-2023

Istanbul
June-26-2023

Paris
July-03-2023

Paris
July-03-2023

Singapore
July-10-2023

Amsterdam
July-10-2023

Istanbul
July-17-2023

Barcelona
July-17-2023

London
July-24-2023

Istanbul
July-24-2023

London
July-24-2023

Paris
Aug-07-2023

Madrid
Aug-14-2023

Istanbul
Aug-14-2023

Zurich
Aug-21-2023

Kuala Lumpur
Aug-21-2023

London
Aug-28-2023

Istanbul
Aug-28-2023

Paris
Aug-28-2023

London
Sep-04-2023

Singapore
Sep-04-2023

Paris
Sep-11-2023

Amsterdam
Sep-11-2023

Istanbul
Sep-18-2023

Barcelona
Sep-18-2023

London
Sep-25-2023

Paris
Sep-25-2023

London
Sep-25-2023

Istanbul
Oct-09-2023

Madrid
Oct-16-2023

Zurich
Oct-16-2023

Istanbul
Oct-23-2023

London
Oct-23-2023

Kuala Lumpur
Oct-30-2023

Paris
Oct-30-2023

London
Oct-30-2023

Istanbul
Nov-06-2023

Paris
Nov-06-2023

Singapore
Nov-13-2023

Istanbul
Nov-13-2023

Amsterdam
Nov-20-2023

Barcelona
Nov-20-2023

London
Nov-27-2023

Istanbul
Nov-27-2023

London
Nov-27-2023

Paris
Dec-04-2023

Madrid
Dec-11-2023

Zurich
Dec-11-2023

Istanbul
Dec-18-2023

London
Dec-18-2023

Kuala Lumpur
Dec-25-2023

Paris
Dec-25-2023

Istanbul
Dec-25-2023

London

Course Details

To achieve operational excellence, manufacturing teams must continually and quickly pinpoint quality issues to identify where the defect occurred in the production schedule. One way to do that is through continuous flow, a lean manufacturing method that promotes the production of smaller batches to reduce defects

Operational Excellence in the Process Industry training course has been designed to explain the main factors of operational excellence and how to build them into a coherent improvement program for the process industry.

The course will cover aspects of safety, risk, reliability, and quality management. This will include best practices at both strategic and operational levels, as well as in specific areas that relate to management skills, reliability and decision analysis, benchmarking, and information systems.

By attending the Operational Excellence in the Process Industry training course, delegates will be able to:

Understand the best practice techniques for achieving operational excellence
Understand a range of technical and human risks and their implications for the operational organization.
Design a tailored operational improvement plan for their organization that tackles the major risk areas.
Learn a practical approach to developing an action plan to utilize these technologies in their areas of responsibility, fitting them into the overall operations strategy, and measuring benefits

The operational Excellence in the Process Industry course is ideal for :

Operations & Process Professionals
Reliability & Safety Professionals
Other professionals involved in process improvement
Safety, Maintenance, Reliability, and Engineering
Technical Support Staff Including Leadership and Management

Course Outline

5 days course

Day 1

Day 2

Day 3

Day 4

Day 5

Safety Systems and Risk Management

Safety first
Learning from failures
Analyzing near misses, incidents & accidents
Taxonomy of Theories
Risk assessment, Choice of case studies
Types of recommendations

Continuity of Operations – Plant Systems Reliability

Coping with risks
Defining reliability and resilience
Reliability Centered Maintenance (RCM) techniques
Fault Tree Analysis (FTA)
Reliability Blok Diagram (RBD)
Practical examples and case studies

Continuity of Operations – Plant Reliability:

Operational Risks
Vulnerability & Resilience Assessment
Reliability Improvement
Plant Asset Care
Developing the Right Maintenance Strategy
Agile Manufacturing

The Concept of Generic Lessons & Benchmarking

Attributes of the generic lessons
Best practice of learning from failures from different industries
Best practice can be learned from worst practice
The ten generic lessons and the three underpinning factors
What is benchmarking? History of benchmarking
Different methods of benchmarking and how they relate to each other

A Model of Learning and Unlearning Excellence

Adaptive organizational learning
Routine dynamics
The Decision-Making Grid (DMG) model
A framework for analyzing near-misses and failures
High severity with low frequency versus high severity with high frequency