Process Plant Optimisation & Energy Conservation

Course Info

Length: 1 Week

Type: In Classroom

Available Dates

Venue

  • Dec-30-2024

    Singapore

  • Dec-30-2024

    Barcelona

  • Jan-06-2025

    Singapore

  • Jan-06-2025

    Istanbul

  • Jan-06-2025

    Paris

  • Jan-06-2025

    Barcelona

  • Jan-06-2025

    Amsterdam

  • Jan-06-2025

    Dubai

  • Jan-06-2025

    Kuala Lumpur

  • Feb-03-2025

    London

  • Mar-31-2025

    Dubai

  • Apr-07-2025

    Barcelona

  • Apr-07-2025

    Amsterdam

  • Apr-07-2025

    Paris

  • Apr-07-2025

    Istanbul

  • Apr-07-2025

    Kuala Lumpur

  • Apr-07-2025

    Singapore

  • Apr-07-2025

    London

  • May-05-2025

    Dubai

  • June-30-2025

    London

  • July-07-2025

    Dubai

  • July-07-2025

    Istanbul

  • July-07-2025

    Barcelona

  • July-07-2025

    Singapore

  • July-07-2025

    Kuala Lumpur

  • July-07-2025

    Amsterdam

  • July-07-2025

    Paris

  • Aug-04-2025

    London

  • Sep-29-2025

    Dubai

  • Oct-06-2025

    Singapore

  • Oct-06-2025

    Kuala Lumpur

  • Oct-06-2025

    Barcelona

  • Oct-06-2025

    London

  • Oct-06-2025

    Istanbul

  • Oct-06-2025

    Paris

  • Oct-06-2025

    Amsterdam

  • Nov-03-2025

    Dubai

  • Dec-29-2025

    London

Course Details

Course Outline

5 days course

 Process Plant Operation, Integrity, and Reliability:

 

  • Process Plant Optimization and Energy Conservation – Overview
  • Asset Integrity Management (AIM) and Optimization - Integrating operation, inspection, and maintenance effort
  • Plant Integrity and Reliability – Cornerstone of Plant Optimization and Energy Management
  • Operation and Maintenance Impacts on Plant Integrity and Reliability
  • Equipment condition monitoring and assessment
  • Establishment of Operating Windows (OW) - Maximize throughput within the limits defined by mechanical-structural integrity over the expected life of the asset components
  • Effective management of change (MOC) program – On-going link between engineering, operations and maintenance
  • Process Plant Economics
Process Plant Optimization:
 
  • Process Control Basics
  • Elements of Process Plant Optimization
  • Components Required To Optimize An Industrial Process
  • Process or a mathematical model of the process, and process variables which can be manipulated and controlled
  • Application Of Simulation Technology To Plant Optimization And Control - Plant Optimization Models
  • The Basics Of Heat Integration
  • Pinch technology
  • Heat exchanger train optimization
  • Optimization procedure
  • Application Of Simulation Technology To Plant Optimization And Control - Plant Optimization Models

 

Industrial Energy Management – Energy Efficiency: Good for Business – Good for the Environment:
 
  • Energy Use and Optimization in Process industries
  • Industrial Energy Management Techniques
  • Industrial Energy Management and System Standards
  • Industry Program for Energy Conservation
  • Best Practices in Process Plant Energy Management
  • Developing Customized Energy Management Program
  • Obstacles that Face Energy Management Programs
  • Examples of energy management programs and standards CIPEC, UNIDO
  • Incentives for energy assessment and energy retrofit projects
 Energy Conservation Opportunities:

 

  • Implementing an Energy Management Program
  • Benchmarking Energy Intensity and Usage
  • Technology Options - New energy-efficient technologies. Examples include a Corrosion analyzer for advanced materials and fabricated components Fiber optic sensor for combustion measurement and control
  • Energy Conservation Checklist
  • Plant processes
  • Mechanical Systems
  • Electric Power
  • Technical and Economic Evaluation of Potential Opportunities
The Implications of Plant Optimization Activities:
 
  • Relating Energy Efficiency To Business Outcomes
  • Impact of optimization activities and technological modifications to the plant
  • Plant integrity and safety
  • Technology licenses
  • Financing agreements
  • Impact on Human Resources – The human factor

Course Video